Chapter 7. Using the System Controller

This chapter describes how to use the two system controller types in a rackmount system.

The multimodule controller is an intelligent rackmounted interface that can monitor one or more system “modules” within a rack. The unit is also known as the full-feature System Controller (FFSC).

The System Controller mounted in a deskside system or a rackmounted system “module” is less sophisticated than the multimodule system controller. Each MSC in a rack reports to and can be controlled by the MMSC. The module System Controller is also known as the entry-level System Controller (ELSC).

Multimodule System Controller (MMSC)

The multimodule System Controller is composed of two main components:

  • the front display and input panel

  • the processor assembly module

The multimodule controller's front panel interface is only necessary in the primary rack of a fabric-interconnected multiple-rack system.

A processor assembly module must be installed in each rack in a fabric-interconnected multiple-rack system.

Figure 7-1 shows a functional block diagram of the Multisystem Controller.

Figure 7-1. Multimodule Controller Functional Block Diagram


The Front Panel Display

The multimodule System Controller assembly in each rack interfaces with the local System Controller RS-232 interface on each system installed in that rack (see Figure 7-2). The “satellite” processor assembly(s) interfaces to the master MMSC (with the front panel display). The processor assemblies in multirack configurations communicate directly via a 10-Base T Ethernet connection. This scheme provides access to every MMSC and MSC in a fabric-interconnected multirack system.

Note that the processor assembly Ethernet is a closed Ethernet system used by the System Controllers only.

Figure 7-2. The MMSC and Front Panel


The front display and input panel mounts on a cross section piece above the lower front air intake baffle (see Figure 7-3). The front display panel's color TFP (totally flat-panel) screen measures approximately 4 inches high and 5-1/2 inches wide (10.2 cm x 14 cm).

The panel's input device consists of six push button switches:

  • one to control menu selection

  • one to execute selections

  • four to position the cursor (up, down, right, and left)

    Figure 7-3. MMSC Display


With these buttons you can navigate and execute menu options listed on the display. Communication between multiple fabric-linked rack systems is accomplished with a 10-Base T Ethernet connection. This allows you to communicate with and control system modules (via their MSC) in other racks from a single location.


Caution: The front panel display provides a convenient method to power on, shutdown, reset, and to issue a nonmaskable interrupt (NMI) to the entire rack configuration. Use extreme care when issuing these commands from the display. Make sure that all affected users are notified before a system-wide command is executed.


Powering On a Rack

Follow these instructions to power on an entire rack configuration through the MMSC display.

  1. Select the Focus menu on the display using the direction keys, then press the Enter key.

    Make sure that the All option is highlighted

  2. Go to the “Action” menu on the display using the direction keys (see Figure 7-4).

  3. Select the Power Up option and press the Enter key.

    Figure 7-4. Action Menu Selection for MMSC Display


Resetting the Rack System

Follow these instructions to reset an entire rack configuration through the MMSC display.

  1. Select the Focus menu on the display using the direction keys, then press the Enter key.

    Make sure that the All option is highlighted

  2. Go to the “Action” menu on the display using the direction keys (see Figure 7-4).

  3. Select the Reset option and press the Enter key.

Powering Down the Rack

Follow these instructions to power down an entire rack configuration through the MMSC display.

  1. Select the Focus menu on the display using the direction keys, then press the Enter key.

    Make sure that the All option is highlighted

  2. Go to the “Action” menu on the display using the direction keys (see Figure 7-4).

  3. Select the Power Down option and press the Enter key.

The Processor Assembly

The processor assembly mounts internally in the rack without removing any boards in the system. Figure 7-5 shows the location of the processor assembly in relation to other components in the rack system. The processor assembly can interconnect directly to

  • the RS-232 System Controller interface on the back of each system module installed in the rack

  • the front display and input panel

  • additional Multisystem Controller processor assembly modules in adjacent racks via 10-Base-T Ethernet

The processor assembly interfaces listed above are augmented by system console in-and-out RS-232 connectors and a modem connector. Note that when the processor assembly is connected to the RS-232 interface on a system mounted in the rack, you may not use the eight-pin DIN connector on the front of a module's System Controller.

Figure 7-5. Processor Assembly Location in Rack


The System Controller Front Panel

The System Controller front panel is shown in Figure 7-6.

Figure 7-6. Controller Status Panel, Serial Connector, and Switches


The System Controller provides environmental monitoring for safe operation of the deskside system. The controller connects to the system midplane via a transition or “bridge” board and provides easy user access to switches and displays at the front of the deskside system.

In the lower right section on the back of the deskside system is a 9-pin alternate console diagnostic serial connector that is a direct mirror of the 8-pin diagnostic connector on the front panel. Figure 7-7 shows the location and pinouts of the 9-pin rear-mounted System Controller diagnostic connector.


Note: You may not connect serial devices to both the front diagnostic port and rear System Controller diagnostic serial connector at the same time. The connectors are wired through the same circuitry and cannot accept or send signals through both ports at the same time.

Figure 7-7. System Controller Rear Serial Connector


Understanding the Controller's LEDs and Switches

The System Controller has one keyswitch, two push buttons, and four LED indicators. The following paragraphs provide information on the use or significance of each control or indicator.

The Front Panel Keyswitch selects Standby, On, or Diagnostic status for the system.

The System Reset push button initiates a system-wide reset of the deskside. The keyswitch must be in the diagnostic position to use this button.

The Non-Maskable Interrupt (NMI) switch issues a reset signal to all Node boards in the system. The keyswitch must be in the diagnostic position to use this button.

The AC Power OK green LED lights when the system is plugged into an outlet and the AC circuit breaker is turned on. The Controller is receiving DC voltage (V_5 Aux) through the midplane, as are other boards that require it.

The DC Power OK green LED lights three and one-half seconds after the keyswitch is turned to the On position. This indicates the system power supply is enabled and operating properly.

The Fan Speed High amber warning LED lights as an indication that the ambient temperature is higher than optimal, or a non-critical fan has failed. When a non-critical fan fails, the remaining fans are set at full speed to compensate. In this case, a service call should be placed immediately.

The Over Temperature Fault amber warning LED lights when the controller's incoming air temperature or fan failure detection causes a shutdown of the system. If the environmental temperature exceeds the system's tolerance, or if a critical fan fails, the controller shuts down the system. In some cases, a service call should be placed immediately. See the section “System Controller Shutdown” in Chapter 8 for tips on how to troubleshoot this problem area.

Controller Features and Functions

The controller has the following basic features and functions:

  • Issues a reset signal at power-on.

  • The front-panel mounted keyswitch provides a soft power-off to standby condition.

  • A front-panel mounted push-button system reset switch.

  • A front-panel mounted push-button non-maskable interrupt (NMI) switch.

  • Monitors ambient incoming air temperature into the system and adjusts fan speed accordingly (two speeds). A soft power-off of the system results when ambient temperature becomes too high for safe operation.

  • LED display of ambient over-temperature conditions.

  • NVRAM for storing configuration information (1024 x 8 bits).

  • Monitors fan rotation and automatically increases to high speed fan operation when a fan fails. Signals an impending shutdown when a single critical fan fails, or two or more non-critical fans fail.

  • LED display of high fan speed and possible fan tray failure (fan high-speed LED).

  • LED display of power supply operation. AC OK LED indicates AC voltage applied to system. DC OK indicates all Power Supply DC voltages (+12 V, +5 V, +3.45 V), and remote DC voltages (3.3 V, 2.4 V, 1.6 V) are present with no error conditions in the system. The DC OK LED does not indicate regulation or accuracy of the DC voltages present.

  • Provides a 100-Kbps bidirectional communication path between the System Controller, mid-plane, and Hub ASIC IO space on each Node board in the system. This communication path allows the System Controller to receive system status messages from all Node boards in a system, and to provide status messages from the System Controller and all Node boards in a system. This communication path is referred to as the I2C interface.

  • Provides ability to request the system serial number and configuration information via the I2C Interface.

  • Eight-digit alphanumeric status display. This display is updated by the System Controller or the Node cards in the system via the I2C interface.

  • Provides a seven-wire 9600 BAUD alternate console diagnostic port for off-line configuration and troubleshooting. Also communicates with the Node board(s) when the IO console port or a system console is not available or functional. This interface also supports the minimum requirements for modem support.

  • Software Reset, NMI, and soft power-off commands through the alternate console diagnostic port.

  • Supports alternate console diagnostic port command line power supply voltage margining. Margining allows the 3.45-V or 5-V outputs of the power supply to be moved 5% higher or lower independently. This does not effect remote regulated termination voltages (1.6 V, 2.4 V, router 3.3 V).

  • Supports alternate console diagnostic port command-line regulated termination voltage margining for the termination voltages 1.6 V, 2.4 V, and 3.3 V, (all termination voltages will be margined 5% higher or lower together, not independently). This does not affect the power supply voltages.

  • Sends early warning high priority interrupt (Panic Interrupt) to all Node boards warning of impending shutdown due to AC power fail, ambient over-temperature or the switch being placed in the standby position.

  • Provides an interlock (removable keyswitch) to prevent unauthorized personnel from turning the system to on or standby, and to limit operation of the System Reset and NMI functions. The software password allows access and permissions through the alternate diagnostic console port.

System Controller Status Messages

The System Controller front panel has an eight-character LED readout that supplies information about system status. Table 7-1 gives a list of System Controller messages and an explanation of what the impacts may be.

Table 7-1. System Controller Messages

Error Message

Meaning of Message

SYS OK

The system is operating normally.

R PWR UP

The system is being powered on remotely via the System Controller's serial connection.

POWER UP

The system is being powered on from the front panel switch.

PFW FAIL

The power supplied to the system has failed or dropped below acceptable parameters. The system has shut down.

PS OT FL

The system's power supply temperature has exceeded safety limits and the system has shut down.

PS FAIL

The internal power supply has failed and the system has shut down.

OVR TEMP

The system's temperature has exceeded acceptable limits and the system has shut down.

KEY OFF

The System Controller's switch has been turned to standby.

RESET

The controller's switch has been turned to the diagnostic position, and the reset has been button pushed.

NMI

The controller's switch has been turned to the diagnostic position, and the non-maskable interrupt (NMI) button pushed.

M FAN FL

More than one fan has failed and the system has shut down.

R PWR DN

The system has been powered off from a remote location.

PWR CYCL

The system has received the command to power cycle from the console or a remote user.

HBT TO

The system has registered a heart beat time-out. A non-maskable interrupt is generated, followed by a system reset.

FAN FAIL

A system fan has failed. If it is fan 1, 2, or 3, the system shuts down. A service call should be placed as soon as possible.

POK FAIL

A power OK failure occurred on an unidentified board.